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Twin Screw Extruders for Advanced Polymer Processing
Twin Screw Extruders are advanced polymer processing systems designed for plastic compounding, blending, recycling, and material modification applications. Equipped with co-rotating intermeshing screws, these extrusion systems deliver efficient mixing, precise temperature control, consistent melt quality, and reliable high-throughput performance. Widely used in engineering plastics, masterbatch production, biodegradable materials, and fiber-reinforced compounds, our twin screw extruders are built for stable, efficient, and high-performance industrial processing.
Our Twin Screw Extruders
Twin Screw Extruder TEX Ⅲ series
Applications:
The TEX III Series combines proven reliability with optimized performance for industrial compounding applications. Its established track record and cost-effective operation make it ideal for production-focused manufacturers.
- Optimized screw geometry for reliable mixing
- 6-zone temperature control system
- Up to 150 bar discharge pressure
- Proven field performance
Twin Screw Extruder TEX-αR Series
Applications:
The TEX-αR Series represents our most advanced twin screw extruder technology, featuring innovative modular screw design for maximum flexibility and enhanced mixing efficiency.
- Modular screw configuration system
- 8-zone independent temperature control
- Up to 200 bar discharge pressure
- Optimized for specialty compounds
Twin Screw Extruders Compounding System
Applications:
Our integrated Compounding System combines twin screw extrusion technology with auxiliary equipment for complete material processing solutions. This comprehensive system optimizes the entire compounding workflow.
- Integrated material feeding system
- Optimized for compound creation
- Automated temperature management
- Enhanced production efficiency
Showcasing Our Twin Screw Extruders
Key Features of Twin Screw Extruders
Superior Mixing Efficiency
Advanced screw geometry creates continuous shearing action, ensuring homogeneous material properties and consistent quality.
Precise Temperature Control
Multiple independent heating/cooling zones enable accurate thermal management across the barrel.
High Throughput Capacity
Optimized design delivers rapid material processing without compromising quality or consistency.
Flexible Material Processing
Compatible with wide range of thermoplastics, engineering polymers, elastomers, and recycled materials.
Advanced Control Systems
PLC-based controls with real-time monitoring, data logging, and optimization features.
Durable & Reliable
Built with premium materials and precision engineering for long service life and minimal downtime.
Technical Specifications
| Specification | TEX III Series | TEX-αR Series |
|---|---|---|
| Screw Diameter Range | 20mm - 85mm | 20mm - 90mm |
| Throughput Capacity | 3 kg/h - 700 kg/h (varies by diameter) | 5 kg/h - 800 kg/h (varies by diameter) |
| Screw Speed | 60 - 400 RPM (adjustable) | 50 - 500 RPM (adjustable) |
| Temperature Control | Up to 6 independent heating zones | Up to 8 independent heating/cooling zones |
| Material Temperature | Room temperature to 320°C | Room temperature to 350°C |
| Discharge Pressure | Up to 150 bar discharge pressure | Up to 200 bar discharge pressure |
| Screw / Modular Design | Optimized geometry for reliable compounding | Customizable screw configurations for different applications |
| Motor Power | 1.5 kW - 75 kW (depending on model) | 2.2 kW - 110 kW (depending on model) |
Compounding System - Technical Specifications
| Component | Specification |
|---|---|
| Twin Screw Extruder Core | TEX Series (customizable) |
| Hopper Capacity | 50 - 500 liters (depending on material) |
| Feeder System | Gravimetric or volumetric metering |
| Pelletizing Unit | Water ring or strand pelletizer |
| Cooling System | Water circulation with temperature control |
| Material Handling | Integrated conveyor and collection system |
| Control System | PLC with HMI touchscreen interface |
| Safety Features | Emergency stop, overload protection, thermal monitoring |
Industries We Serve
Automotive
Interior/exterior components, seals, structural parts
Electronics
Insulation materials, connectors, circuit components
Packaging
Films, sheets, containers with barrier properties
Medical Devices
Precision components with biocompatible materials
Consumer Goods
Household items, appliances, consumer products
Specialty Polymers
Engineering plastics, elastomers, high-performance compounds
Generating more value at every level and building long lasting relationship with customers
Years of Experience
Completed Projects
Brand Collaboration
Worldwide Reach
Frequently Asked Questions About Twin Screw Extruder
1. What is a Twin Screw Extruder used for?
Twin screw extruders are industrial machines for mixing, compounding, blending, and processing plastic materials. They feature two intermeshing screws creating continuous shearing and mixing action for superior mixing homogeneity, precise temperature control, and adaptability to various polymer materials.
2. What are the key differences between TEX-αR and TEX III series?
TEX-αR: Advanced modular design, 8 temperature zones, 200 bar pressure, optimized for specialty compounds.
TEX III: Proven geometry, 6 temperature zones, 150 bar pressure, cost-effective solution with excellent reliability.
3. Which materials can be processed?
Twin screw extruders can process thermoplastics (PP, PE, PET), engineering plastics (PA, PC, ABS), elastomers, filled compounds, recycled materials, specialty materials, and reactive compounds.
4. What industries use Twin Screw Extruders?
Industries include automotive, electronics, packaging, medical devices, consumer goods, specialty polymers, and recycling operations.
5. How do I choose between different screw diameters?
Selection depends on production capacity, material type, mixing complexity, facility space, and cost. Larger diameters provide higher throughput (up to 800 kg/h), while smaller diameters offer better mixing. Our team can help you select the optimal size.